A8 Parts Forum

A8 Parts Forum (https://forum.a8parts.co.uk/index.php)
-   D2 - Lights (https://forum.a8parts.co.uk/forumdisplay.php?f=26)
-   -   Headlight range plastic rod (https://forum.a8parts.co.uk/showthread.php?t=15569)

spannerrash 8th March 2020 09:19 AM

Headlight range plastic rod
 
Hi all
Do we have a solution for this NLA part? 4D0505465G?

Thanks Frank

MikkiJayne 8th March 2020 10:36 AM

Two solutions. I prefer to make a new linkage from M6 race car ball joints and some M6 stainless threaded rod. I cut the original ball joint off the metal bracket which goes round the control arm (assuming its salvageable) and bolt the race car joint to it.

The more stock option is to buy an aftermarket sensor for the C5 A6 which usually comes with a new arm. Press out the bushings and ball joints from both arms and press the new ones back in to the original D2 plastic arm.

Stromaluski 9th March 2020 12:16 PM

Quote:

Originally Posted by MikkiJayne (Post 156239)
The more stock option is to buy an aftermarket sensor for the C5 A6 which usually comes with a new arm. Press out the bushings and ball joints from both arms and press the new ones back in to the original D2 plastic arm.

I never considered that... That's brilliant!

Davey Blueeyes 9th March 2020 01:15 PM

Quote:

Originally Posted by Stromaluski (Post 156255)
I never considered that... That's brilliant!

It's normal for MJ. Her 'normal' is our 'brilliant'!

strummagnet 24th May 2021 02:23 PM

1 Attachment(s)
Quote:

Originally Posted by MikkiJayne (Post 156239)
Two solutions. I prefer to make a new linkage from M6 race car ball joints and some M6 stainless threaded rod. I cut the original ball joint off the metal bracket which goes round the control arm (assuming its salvageable) and bolt the race car joint to it.

The more stock option is to buy an aftermarket sensor for the C5 A6 which usually comes with a new arm. Press out the bushings and ball joints from both arms and press the new ones back in to the original D2 plastic arm.

I am planning to do the same thing for mine, as you can see by the picture it is currently sitting together but is in two halves. Looks to have been melted? Is the curve critical or can I be a few degrees / mm's out?

Or are you making a few for general sale??:)

http://forum.a8parts.co.uk/attachmen...1&d=1621865961

MikkiJayne 24th May 2021 02:32 PM

How odd. Never seen one melted like that - has someone tried to weld it back together?

If you make a set and get the length slightly wrong then the headlights will need to be recalibrated which is simple enough with VCDS.

I can make the balljoint sets on exchange if needed.

strummagnet 24th May 2021 03:12 PM

Quote:

Originally Posted by MikkiJayne (Post 165031)
How odd. Never seen one melted like that - has someone tried to weld it back together?

I can only guess that is the case. Never been an issue with headlight alignment until it snapped.:(


All times are GMT. The time now is 01:58 AM.

Powered by vBulletin® Version 3.8.0
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.