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Old 13th April 2009, 08:42 AM
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Conan_the_Librarian Conan_the_Librarian is offline
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Join Date: Jan 2009
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Brake System Removing and installing handbrake cables
Removing
  • Remove both rear wheels.
  • Release handbrake.
  • Remove rear exhaust on quattro vehicles.
=> 6-cylinder Engine, Mechanical Components; Repair group 26
=> 8-cylinder Engine, Mechanical Components; Repair group 26
  • Remove centre heat-insulation panels.
Note:
Mark the position at which the propshaft is bolted to the rear differential.
  • → Unscrew the bolts attaching the propshaft to the rear differential -1-.
  • Remove the heat insulation panel in the propshaft tunnel -arrow-.

  • → Loosen the adjusting nut for the handbrake cable using special tool -3343-.
  • Take the handbrake cables off the compensating bar.

  • Pull out the retaining springs -arrow- from the handbrake cables.

  • → Unhook the handbrake cable -3- from the brake caliper.
  • Press out the spring clip -2- and pull out the handbrake cable to the rear.
Notes:
  • On FWD vehicles the open end of the spring clip -2- should point towards the brake.
  • Do not loosen bolt -1-.

  • → Release retainer -1- and pull the handbrake cable out to the rear through the guide -2-.
  • Release attachments -4- and -5- far enough to allow the handbrake cable to be taken out.
  • Pull the handbrake cable out to the rear through the guide -3-.


Pay special attention to the following on installation:
  • Propshaft to rear differential, 55 Nm.
Remove any residue of microencapsulated adhesive from the internal threads of the rear differential.
  • Install and align the exhaust system.
=> 6-cylinder Engine, Mechanical Components; Repair group 26
=> 8-cylinder Engine, Mechanical Components; Repair group 26
  • Adjusting handbrake=> Page 46-76
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Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.
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