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Old 4th May 2019, 09:49 AM
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steamship steamship is offline
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Join Date: Jun 2013
Location: Londonderry, Northern Ireland
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Looks like you've covered everything that I can think of.

I just re-read your original post and noticed this line:

Should I power off the battery and unplug ECU connectors and check/clean?


I only recently discovered that the ECUs on the D3 are just lying exposed in the plenum chamber, and now wondering if that area might be the cause, as I'm thinking that since the symptoms are random in nature, maybe water has got into the ECUs, or at least into the connectors.

Since you replaced most of the vacuum lines, and they're probably worse to get at than on a 3.7 D2, I'd opt to investigate the ECU connector first, and at least rule them out before checking the vacuum lines.
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