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D3 - Axles, Brakes, Suspension and Steering Brakes, Springs, shocks, steering racks, steering columns, suspension arms, wheel hubs etc.

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  #1  
Old 4th January 2014, 09:01 AM
mannyo mannyo is offline
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Location: Blandford, Dorset
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Default First air suspension issue

4 weeks into D3 ownership and the air suspension throws a wobbly.

After a night of very heavy rain, went out this morning in the D3.

Started normally and set off along the farm track, after 50 yards the green low clearance light pops up and goes out again. Green light stays out until I am on the main road driving at 60mph and it comes on again, except now it stays on.

After another mile the amber light pops up, indicating issue with suspension. Car feels fine, so I carry on to my destination which was only another mile or so.

Arrive with both lights still on, so I check the MMI, and all looks fine.

I get out, expecting to see either a wonky car or a car on the decks but no its at its normal ride height and looks perfectly ok.

So I go and do the shopping, get back to car which still looks ok, hop in and start the engine. Green low clearance light still on, but the amber one has now gone out.

On the MMI I tried the different settings, Lift - the car goes up and the green light goes out, Auto - the car goes back down and the green light pops back on, dynamic the car goes down and the green light stays on. So I pop it back to auto, car goes up and now the green light goes out.

Drove home, no issue at all. Tried the MMI settings again, the car still goes up and down normally and all seems like it did last night when I parked it.

When my laptop has some charge in it, I'll pop out and scan it with VCDS. Who knows what I'll find, watch this space.
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2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
2001 D2 A8 3.7 QS, Bi-Xenon, Bose, Blinds, Electric Everything, retrofitted RNS-D, 191K Miles
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  #2  
Old 4th January 2014, 09:15 AM
mannyo mannyo is offline
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Default

Fault codes

Saturday,04,January,2014,10:11:14:10074
VCDS Version: Release 10.6.4
Data version: 20110418



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Address 34: Level Control Labels: 4E0-910-553.lbl
Control Module Part Number: 4E0 910 553 E HW: 4E0 907 553 E
Component and/or Version: LUFTFDR.-CDC H05 4290
Software Coding: 0015510
Work Shop Code: WSC 02313 785 00200
VCID: 2545F5A79571
2 Faults Found:

01772 - Signal from Level Control Pressure Sensor (G291)
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 3
Fault Frequency: 3
Reset counter: 64
Mileage: 207890 km
Time Indication: 0
Date: 2014.01.02
Time: 08:36:08

01400 - Suspension Level Control
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 2
Fault Frequency: 1
Reset counter: 64
Mileage: 207901 km
Time Indication: 0
Date: 2014.01.04
Time: 08:58:15
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Manny
2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
2001 D2 A8 3.7 QS, Bi-Xenon, Bose, Blinds, Electric Everything, retrofitted RNS-D, 191K Miles
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  #3  
Old 4th January 2014, 10:16 AM
PsYcHe PsYcHe is offline
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Default

Given that the light goes out when it goes up a bit, I'd be inclined to check the level sensor first if everything looks level.
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  #4  
Old 4th January 2014, 10:22 AM
mannyo mannyo is offline
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I was just looking up the codes online, and spotted that the first one 01772 occurred on Thursday, which would have been when the car was first started having been left for a few days. This maybe a red herring since previous to this the car had only done a few days of short journeys, so the battery will not have been tip top.

The low level exceeded is only showing as occurred once, so maybe things are not as bad as I thought.

How can I check the level sensor?
__________________
Manny
2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
2001 D2 A8 3.7 QS, Bi-Xenon, Bose, Blinds, Electric Everything, retrofitted RNS-D, 191K Miles
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  #5  
Old 4th January 2014, 11:17 AM
PsYcHe PsYcHe is offline
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The sensor has thrown the error 3 times, and the control error would tie in with you driving off for a bit and then the yellow coming on.

I'll try and get a look later to spot where that sensor is, but if it's the one I think it is, then should be one on each corner with a lever resting on the lower control arm.
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  #6  
Old 4th January 2014, 11:23 AM
mannyo mannyo is offline
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Those three faults could be because of three first thing starts perhaps then. I do wonder, where I have to park here on the farm the car is not on the level, so one of the four corners ends up with more gap between tyre and wheel arch because of uneven ground. At work and elsewhere, the ground is always even and flat.

I have cleared the codes and for now they have not returned. I'll scan the level module again in a few days and see what crops up. Previous to this I last cleared the faults on the 30/12/13. The car was then driven on the 31st Dec, 2nd, 3rd and 4th Jan. Yesterday it completed four journeys and the rest were two.
__________________
Manny
2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
2001 D2 A8 3.7 QS, Bi-Xenon, Bose, Blinds, Electric Everything, retrofitted RNS-D, 191K Miles

Last edited by mannyo; 4th January 2014 at 11:28 AM.
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