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D2 - Interior Seats, dashboards, plastics, ventilation everything inside the cabin

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  #1  
Old 12th December 2012, 09:38 AM
HPsauce HPsauce is offline
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Default Disaster has been averted - car was almost undriveable for a few days!

You know how it is, just one little thing breaks and it's a total disaster.
I'm not sure how I'm going to cope now, my S8 is almost undriveable.
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Yes, the drivers armrest has broken off.



It's the square cross-section casting that goes across the top of the pillar connecting (and mounting) the two armrests. Snapped through on the drivers side.

It looks like taking the armrests apart is a no-no and getting a replacement bit of metal probably impossible, so is this an "opportunity"?

It's a PF car, and I've always liked the look of the D2 FL armrests. I'd need one with space for a phone handset (or are they all like that?).
Are the FL armrests mounted the same way, so just can just be bolted onto the existing pillar, or does the pillar have to come out too (I gather it's a tapered fit so careful tapping and prising to free it)?

Platinum interior, so nice grey leather armrests. Any matching FL ones available anywhere?

Edit: Not yet, but some nice FL ones that are a very close match are now fitted.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!

Last edited by HPsauce; 22nd December 2012 at 01:43 PM.
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  #2  
Old 12th December 2012, 10:18 AM
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Nice excuse to upgrade. The facelift armrests are so much nicer and have a lot of storage. Worst case, get a black one and have it retrrimmed. Will probably be about £100. This would be one of my top mods for a PF D2.
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Old 12th December 2012, 12:39 PM
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The repair - if thats the way you choose - is here:

http://www.audipages.com/Tech_Articl...estrepair.html
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Old 12th December 2012, 12:58 PM
HPsauce HPsauce is offline
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Interesting solution, I like the idea of that location for the armrest, but way beyond my pay grade to do it even if the parts are cheap!

In the short term I'm rejoining the broken mounting with araldite - might hold for a while as long as I don't actually lean across it but just use it as an armrest.

Longer-term the FL armrest appeals.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #5  
Old 12th December 2012, 01:34 PM
HPsauce HPsauce is offline
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Quote:
Originally Posted by HPsauce View Post
Are the FL armrests mounted the same way, so just can just be bolted onto the existing pillar, or does the pillar have to come out too
Well, the answer is no, but the pillar base is mounted the same way so just need the right bits.
All described here: http://www.audipages.com/upgrades/armrest.html

(I've taken all the existing bits off easily enough to make the temporary repair)
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #6  
Old 12th December 2012, 04:05 PM
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Happened to mine as well, a few weeks ago
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'06 Harley Davidson Night Train
Oh Yes....... The '98 PF S8!
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Old 12th December 2012, 05:26 PM
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Looks like A8 parts have a grey FL pair - at THIS linky
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  #8  
Old 12th December 2012, 05:45 PM
HPsauce HPsauce is offline
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Yes, spotted those earlier and sent them a couple of questions - no reply as yet.
Mainly concerned about the colour match to my platinum interior; the eBay picture is useless for that as it's taken in a very yellow light.

And the price they're asking!
Audipages suggests they can be found for about €175 (under £150) bought in Germany including shipping to USA, so that's more than double.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #9  
Old 12th December 2012, 09:48 PM
HPsauce HPsauce is offline
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Quote:
Originally Posted by Night Train View Post
Happened to mine as well, a few weeks ago
What did you do in the end?

I've had another creative thought about repairs though............
Mine has a phone holder so the drivers arm is significantly larger and heavier - probably the main reason it failed at the pivot.

BUT I could reassemble it and cross-link the two arms so that they are held tightly together and support each other. A couple of suitable bolts straight throught from side to side or (less visible) a couple of repair plates on the underside bridging them. Anyone know what materials are inside and where the release mechanisms run from the buttons on the ends?
I rarely, if ever (only when doing work on the car) raise the armrests and always both of them, so that's no problem at all for useability.
BUT I'd know there was a bodge underneath.

And those FL armrests do look nice. Chrissie present maybe (from me to me, SWMBO would have a fit as they cost more than my best bottle of whisky )
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #10  
Old 13th December 2012, 10:51 PM
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A friend of mine tried to ally weld the part back together, but it melted, as apparently the casting was fairly pourous.

Solution 2, he's going to machine up a new part in stainless, and attach it to the remainder of the casting, its not done yet, but I'm not moaning as its FOC
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I Love the smell of petrol in the morning!


Other vehicles
1968 Rover P5B Coupe (Modified & V-Quick, but I have to sell this now ... Boo Hoo!)
'92 Mitsubishi Pajero V6 (Petrol) Super Exceed (Gone now)
'06 Harley Davidson Night Train
Oh Yes....... The '98 PF S8!
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