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D2 - Transmission Gearboxes, diffs, drive shafts.

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  #1  
Old 6th June 2015, 06:46 AM
sssam sssam is offline
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Default Gear changing was bad - worse after oil and filter change

I've had my 97 D2 A8 for about 18 months and love it. The past couple of months the auto shifting had become more vague and inconsistent, at certain revs it would shift down, then back up, then down again etc. So I finally took it to my mechanics and they changed the gearbox oil and filter. It is now even worse.... As well as even worse shifting behaviour, it whirrs on initial selection in lower gears - and a couple of times has packed it in all together and goes into limp mode. This seems to be caused by heavy braking, though obviously is not something I have tried to replicate.

So is this the end? I have heard horror stories of multi-thousand pound gearbox rebuilds and I'm not really sure I'm committed enough to invest that sort of money in to it... Is that likely what's required or is there an alternate fix. I really don't want to scrap it as other than the gearbox it's really a fantastic car in great condition...

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Old 6th June 2015, 08:16 AM
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David's8 David's8 is offline
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The PF gearboxes are supposed to be v reliable compared with the FL boxes. However, it is normally highly recommended to get the box serviced at a ZF approved (or other recommended) gearbox specialist. The filling routine needs to be undertaken carefully (at the correct temperature etc). Some of the behaviour you have described (limp mode on braking, for instance) could be level related.
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Old 6th June 2015, 08:34 AM
HPsauce HPsauce is offline
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David, I think it's the older 4-speed boxes you're thinking of.

If this is a 5-speed it could well be the "kill or cure" nature of the change on a 5-speed 5hp24A box.

Either way, it's worth getting the level checked/topped up (at the correct temperature) if that is feasible.

How many miles and did whoever changed it comment on the condition of the old fluid/filter?
(My old PF was pretty mucky and improved a lot after the change at about 135000 IIRC, but sadly didn't last much longer for a multitude of reasons)
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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Old 6th June 2015, 08:34 AM
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If it's to do with taking up drive it could be the torque converter rather than the box - what fault codes is it logging when it drops into limp mode?
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Old 6th June 2015, 08:35 AM
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Quote:
Originally Posted by HPsauce View Post
David, I think it's the older 4-speed boxes you're thinking of.

If this is a 5-speed it could well be the "kill or cure" nature of the change on a 5-speed 5hp24A box.

Either way, it's worth getting the level checked/topped up (at the correct temperature) if that is feasible.
My mistake. Assumed it was PF and didnt look at the picture either.
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Old 6th June 2015, 08:37 AM
HPsauce HPsauce is offline
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It is PF, but they did have 5-speed boxes.
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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Old 6th June 2015, 11:20 AM
oldnick oldnick is offline
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Quote:
Originally Posted by HPsauce View Post
It is PF, but they did have 5-speed boxes.
when did PF change to 5 speed ?
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  #8  
Old 6th June 2015, 11:26 AM
HPsauce HPsauce is offline
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Sorry, no idea, but mine (1998) was a 5-speed. IT would know for sure.
The change with FL was to put S mode in instead of the D432 selection (or was it D4321?).
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions, ski hatch retrofit; extended leather. Aftermarket DVB-T, reversing camera and full XCarlink (Bluetooth etc.).
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (A much rarer model than a D2 S8 by the way!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. AgateGrey/Platinum. Every option (I think) except electric rear seats, tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon, Auto-dim mirror, Leather, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #9  
Old 6th June 2015, 11:56 AM
oldnick oldnick is offline
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Quote:
Originally Posted by sssam View Post
I've had my 97 D2 A8 for about 18 months and love it. The past couple of months the auto shifting had become more vague and inconsistent, at certain revs it would shift down, then back up, then down again etc. So I finally took it to my mechanics and they changed the gearbox oil and filter. It is now even worse.... As well as even worse shifting behaviour, it whirrs on initial selection in lower gears - and a couple of times has packed it in all together and goes into limp mode. This seems to be caused by heavy braking, though obviously is not something I have tried to replicate.

So is this the end? I have heard horror stories of multi-thousand pound gearbox rebuilds and I'm not really sure I'm committed enough to invest that sort of money in to it... Is that likely what's required or is there an alternate fix. I really don't want to scrap it as other than the gearbox it's really a fantastic car in great condition...

frankly I would be straight back to where the work was done , tell them you have taken advice and been told it is symptomatic of either the wrong filter being fitted or the oil level being wrong [ did they stand the car overnight before doing the job to get the temperature correct ?
have a look to see the gearbox code

still not certain if this is 5 speed or not ! you don't say what engine you have but IIRC the code quoted is for 5speed on a 4.2 , 3.7 has 5HP19A I think , but don't take my word for it
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  #10  
Old 6th June 2015, 12:35 PM
ainarssems ainarssems is offline
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Quote:
Originally Posted by oldnick View Post
when did pf change to 5 speed ?
1997
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