A8 Parts Forum  

Go Back   A8 Parts Forum > A8 D2 > D2 - Engine Bay

D2 - Engine Bay Everything under the bonnet

Reply
 
Thread Tools Display Modes
  #1  
Old 18th April 2009, 04:20 PM
Conan_the_Librarian's Avatar
Conan_the_Librarian Conan_the_Librarian is offline
UberSeniorChiefLibrarian
 
Join Date: Jan 2009
Location: In a library
Posts: 3,860
Default How to change a V8 (I hope) :)

This thread is about my engine swap. It is not meant as a 'How To' as as I am making it up as I go along. I have removed a couple but never put one back.
I will be using a mix of AudiPages information and erWin printouts plus the experience I've gained from removing them. Now I know what your thinking; and yes I'm only doing it because I have no choice and I've always had suicidal tendancies.

So prior to starting I ordered up some parts from Audi. I have to swap the inlet manifold as mine is modded for LPG. So I have orderd the inlet manifold gaskets, Throttle Body gasket, Sump Plug Gaskets for engine and tranny, O-ring seals for ATF oil cooler pipes, Allen bolts for Torque Converter to flywheel.

After the engine arrived I have order up an exhaust seal, bolts and nuts.

Anyway a few photos:

As the engine came minus the cling wrap.


Mounted on the engine stand.


A shot most of us hope never to see...........

The first thing I had to do was remove the wiring harness as mine is modded with hard wiring for the LPG. Some kits have a plug in additional harness that goes between the injectors and wiring harness mine is soldered into the original. This was not as difficult as it may seem as being German its fitted in a logical and ordered manner.


Once the harness has been removed.


The harness as it came off.......... Lots of cable ties (Lots)


Out with the Inlet manifold, just 4 bolts and 4 nuts, a tap or 2 with a soft face mallet and ..........


Something to polish?

Next up is the cleaning. AS I have the engine on the stand I'm also going to do some preventive work and replace most of the hoses that are hard to do when in the car.
__________________
Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.
Reply With Quote
  #2  
Old 19th April 2009, 08:32 AM
Oli18's Avatar
Oli18 Oli18 is offline
Senior Member
 
Join Date: Jan 2009
Location: London
Posts: 1,066
Default

Good luck with this Conan ....this will be an interesting thread to keep an eye on!

I take it you want it all done for the June meet?

-Oli
__________________


CURRENT: 2006 Audi A8 D3 4.2 Tdi QS - CLICK HERE FOR PROJECT THREAD: Audi Exclusive Azure Blue, Amaretto brown interior, facelift rear lights, S8 mirrors, B&O, ACC, Digital TV, glass sunroof, Fridge, Extended Leather Pack 2, wooden steering wheel & gearknob, keyless entry, keyless start, electric boot, softclose doors

SOLD : 2000 FL Silver D2 4.2 QS - Solar sunroof, Bose, Blinds, NavPlus, Playstation, DVD, wireless headphones, iPhone AV connection, RS6 steering wheel, chrome mirrors, phone prep, xenons, servotronic steering, Rear screen, TV-in-motion, NavPlus Alu rings, S8 exhaust, S8 bonnet grille, 385mm D3 S8 brakes, rubber winter mats, De-badged rear, US rear indicator clusters, 20" Final Edition diamond cut wheels, 15mm Eibach Pro spacers (front), 20mm H&R hubcentric spacers (rear).

Audi A8/S8 D2 Flickr Group
Reply With Quote
  #3  
Old 19th April 2009, 04:45 PM
Conan_the_Librarian's Avatar
Conan_the_Librarian Conan_the_Librarian is offline
UberSeniorChiefLibrarian
 
Join Date: Jan 2009
Location: In a library
Posts: 3,860
Default OCD kicks in.......

A few hours cleaning and I am as relaxed as John Holmes pecker after 8 hours filming..........










Going to have to buy myself one of these engine stands for the lump I take out. Now what should I do with it? After cleaning it of course....
__________________
Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.

Last edited by Conan_the_Librarian; 19th April 2009 at 09:55 PM.
Reply With Quote
  #4  
Old 19th April 2009, 05:00 PM
Conan_the_Librarian's Avatar
Conan_the_Librarian Conan_the_Librarian is offline
UberSeniorChiefLibrarian
 
Join Date: Jan 2009
Location: In a library
Posts: 3,860
Default

Quote:
Originally Posted by Oli18 View Post
Good luck with this Conan ....this will be an interesting thread to keep an eye on!

I take it you want it all done for the June meet?

-Oli

I want it by the early May bank holiday..........
__________________
Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.
Reply With Quote
  #5  
Old 20th April 2009, 10:55 AM
IT's Avatar
IT IT is offline
Administrator
 
Join Date: Jan 2009
Location: Harrogate, North Yorkshire
Posts: 6,222
Default

Nice Job Mike... This is going to be really interesting reading....

Always good to see things arrive the other end of the country in one piece

We never get to see anything of engines once they've been shipped, and as this engine came from a car than both David and I personally owned, its all the more interesting to see how she comes on.....
__________________
For parts enquiries and Forum User Administration please contact customer services directly, not me - enquiry@a8parts.co.uk, www.a8parts.co.uk, or call 01642 783537

The Daily Town Car - 2023 Tesla Model Y Performance. Black with Black. Giant ipad screen, huge sunroof, 4 wheel drive, Tow bar, lots of ooomph and made in China, so actually built properly unlike the Californian ones.

The Family Wagon - 2018 Tesla Model X. Black, 7 Seats, Towbar, Homelink, Enhanced Auto pilot with Summon and self park, Heated front seats, CCS Charger upgrade, MCU2 Upgrade, Falconwing Doors, Self opening / closing doors, Netflix, Spotify, toys, Air suspension, alcantara roof + lots of other stuff......

The 17 year old Driver Wagon 2015 Skoda Citigo Monte Carlo. Alloys, Power steering, Aircon, Leccy windows, Sat Nav, bluetooth, central locking, cup holders, 59 whole bhp. Million times better than my first car. Well jealous.....

The First 20 Audis:

2001 D2 4.2 QS Silver, 1997 D2 S8 Silver, 1999 D2 4.2 Silver, 2002 D2 S8 Dolphin Grey,
2003 C5 RS6 Blue, 1998 D2 S8 Black, 2000 D2 4.2 QS/S8 Ming Blue, 2003 D3 4.2 Ming Blue,
2005 B7 S4 Blue, 2006 D3 3.0 Tdi Black, 1999 D2 4.2 Silver, 2003 D3 4.2 LPG Crystal Blue,
2000 D2 S8 Silver, 2007 3.0 Tdi Q7 Black, 2009 B8 S4 Black, 1998 D2 S8 Agate Grey,
2006 D3 4.2 Tdi Blue, 2006 D3 S8, 2007 Q7 3.0 Tdi, 2006 C6 S6,

The Second 20 Audis:

2011 A7 Sline, 2001 A2 1.4 Tdi Black, 2002 A2 1.4 Tdi Silver, 2006 A8 4.2 Tdi Blue,
2007 4.2 Tdi Q7, 2006 S4 Cab Silver, 2010 RS6 Saloon Black , 2007 TT Roadster,
2010 A8 D4 4.2 Silver, 2006 C6 A6 2.7 Tdi Quattro, 2000 D2 4.2 QS/S8 Ming Blue (again), 2008 Q7 4.2 Black,
2009 C6 RS6 Saloon Daytona Grey, 2001 Fully Loaded A2 Tdi, 2006 Avant S6 Black, 2007 VW Caravelle Exec Black (almost an Audi)
2009 TT Roadster Daytona, 2015 Q7 4.2 tdi lava grey, 2002 GmbH D2 demonstrator, 2006 D3 A8 LWB 4.2 Tdi Black

Most Recent Audis:

2001 A2 1.4 Tdi Black, 2007 4.2 FSi Q7 ABT Blue, 2016 S5 Coupe Launch model, 2004 S4 B6 Cabriolet, 2016 Q7 Sline White, 2006 Q7 4.2 FSi Black, 2012 Q7 Sline+ 4.2Tdi White, 2008 Blue Audi S8

Everything Else

1989 Subaru Justy, 1986 Vauxhall Cartlton 2.0 GL, 1985 Vauxhall Carlton 2.2 CDi, 1987 Ford Sierra XR4x4, 1983 Vauxhall Senator, 1985 Vauxhall Senator 3.0i, 1997 Polo Saloon, 1997 Peugeot 306 1.9 TDi, Ford Sierra Sapphire 2000E, 1990 Subaru Justy, 2000 Subaru Impreza, 2000 Subaru Impreza RB5, 1993 Range Rover LSE, 2005 VW Bora, 2003 Skoda Superb, 2003 VW Passat V6 4 Motion, 1996 Peugeot 106, 2000 Range Rover 4.0, 2019 Tesla Model 3 Performance
Reply With Quote
  #6  
Old 20th April 2009, 12:39 PM
A8 Doc A8 Doc is offline
Senior Member
 
Join Date: Jan 2009
Location: North Yorkshire
Posts: 621
Default

Are you in the North East? I have an engine stand you can borrow for 2-3 weeks if you need to?

Need it back in about a month tho as my M3 Project is arriving. Yey!

Or Machine Mart has them for £40....

Last edited by Conan_the_Librarian; 20th April 2009 at 04:53 PM.
Reply With Quote
  #7  
Old 20th April 2009, 12:41 PM
A8 Doc A8 Doc is offline
Senior Member
 
Join Date: Jan 2009
Location: North Yorkshire
Posts: 621
Default

I have never changed a Audi V8 engine so take this into consideration BUT:

One all the engines I have swapped behind the flywheel there is a rubber seal that goes over the crank and holds the oil in the engine. Prob about a fiver, but a perfect time to swap. Will take half hour to do properly but saves an annoying oil leak all over your torque convertor in the future?
Reply With Quote
  #8  
Old 20th April 2009, 03:06 PM
ulfilias ulfilias is offline
Senior Member
 
Join Date: Apr 2009
Location: Peterborough, Cambs, UK
Posts: 961
Default

The second to bottom pic with the bike in the background just needs the caption "Are you sure this will fit ?" to it

I once swapped a mini engine following the haynes manual....it had sat on a block of wood for 2 years. Me and my mate with very limited knowledge swapped it and it started first time....suprised the hell out of us...ran like a tracktor so i got an AA guy to come out and tune it to get me home so i could pop it into my normal garage !

Good luck !
Reply With Quote
  #9  
Old 20th April 2009, 04:54 PM
Conan_the_Librarian's Avatar
Conan_the_Librarian Conan_the_Librarian is offline
UberSeniorChiefLibrarian
 
Join Date: Jan 2009
Location: In a library
Posts: 3,860
Default

Quote:
Originally Posted by A8 Doc View Post
Are you in the North East? I have an engine stand you can borrow for 2-3 weeks if you need to?

Need it back in about a month tho as my M3 Project is arriving. Yey!

Or Machine Mart has them for £40....
I'm in the South West. But thanks for the offer, greatly appreciated. I will prolly get one from Machine Mart.
__________________
Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.
Reply With Quote
  #10  
Old 20th April 2009, 05:03 PM
Conan_the_Librarian's Avatar
Conan_the_Librarian Conan_the_Librarian is offline
UberSeniorChiefLibrarian
 
Join Date: Jan 2009
Location: In a library
Posts: 3,860
Default

Quote:
Originally Posted by A8 Doc View Post
I have never changed a Audi V8 engine so take this into consideration BUT:

One all the engines I have swapped behind the flywheel there is a rubber seal that goes over the crank and holds the oil in the engine. Prob about a fiver, but a perfect time to swap. Will take half hour to do properly but saves an annoying oil leak all over your torque convertor in the future?

These little suckers have Sealing Flange (Fnar Fnar) see part #32



The actual seal is not available as a spare and the flange is 131 euros on Vagcat! And I have to go through 2 other gaskets to get to it.....

It will probably be coming of when I strip down the old lump to asses the damage so I'll know then.
__________________
Conan (the Librarian)

Watch it if you dare

Currently,
2000 S8, Merlin Purple, Leather Pack 1, Winter Pack 1, SPAX adjustable suspension, AP Racing 6 pot front caliper, 385mm fully floating disks, EBC Yellow Stuff Pads, Black Diamond grooved rear disks and predetor pads, D2 Doctors Brake Block.
1997 4.2 A8SQ - the Projekt. 12 years and ongoing!
1997 4.2 A8SQ - Ming Blue. Restoration sat waiting; saved from the Scrapyard
2003 C5 Allroad 4.2Q - Cobolt Blue. Towing car. Laid up awaiting manual conversion.
2005 C5 Allroad 2.5TDi FE - Grey - Workhorse.
2015 Q3QS SLine - Daytona Grey. Lots of extras! Long Haired Admirals cutter.

Previously
2003 C5 A6 1.9TDI FWD - Loaner from D2 Doctor Lifex
1997 S8 - Ming Blue. Loaned out and written off. I loved that car. My first engine swap after cambelt failure.
1996 4.2 A8SQ - Ming Blue. 178k on a cambelt! Trader's 8. Delivered to A8Parts at Lifex.
2003 2.8 A8SQ - powder blueish. Fill in for a while. Sold on.
1998 1.8T A4 Avant FWD. Ming Blue (there's a theme here), PEX for the 97 S8.
And a list of non VAG going back 40 years before I saw the light.
Reply With Quote
Reply

Tags
4.2 v8, engine swap, s8 ahc

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT. The time now is 09:06 AM.


Powered by vBulletin® Version 3.8.0
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.