MikkiJayne |
5th January 2018 05:59 PM |
Quote:
Originally Posted by Architex_mA8tey
(Post 136364)
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If my local cretins are anything to go by, not even close :rolleyes: They refuse to re-use hose fittings, pointing to an ordinance from head office which states the exact opposite. Instead of crimping a new hose to the special banjo fitting, they insisted on cutting the original barbs off and silver-soldering a new hose tail on, to which they then crimped a new hose. That lost all the clever nozzle stuff and made the pump howl.
There are a few challenges to replicate the factory hoses and its going to take some R&D and possibly a couple of attempts.
1, removing the crimp from the original banjo fitting without damaging the fitting - its a big crimp on a small fitting. Possible to do, but one slip with the grinder...
2, sizing and fitting a reducer bush at the original distance inside the hose as the original to support the nylon liner - this is a steel bush pushed about 18" down the inside of the hose, then crimped externally to hold it in place. No such crimp exists in Pirtek's catalog so it'd need some research to find / make a replacement
3, doing the same about 3-4' down the hose to replicate the support for the nylon liner where the bolted union used to be. The bolted union supports the other end of the nylon liner, and then its plain 10mm hose after that to the rack.
Its a non-trivial task to replicate the factory hose performance, but not impossible. It just needs sufficient motivation, like the factory having none left. Unfortunately there's nothing else in the Audi range which is a direct fit (A4 and A6 are too short) and the D3 hoses don't quite fit although might be a good starting point. I know a few other hydraulic hose specialists in my local area (including HEL who make stainless braided hoses and fittings) so there are more options to explore still.
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