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Old 23rd October 2016, 02:54 PM
MikkiJayne MikkiJayne is offline
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Join Date: Jan 2012
Posts: 5,017
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Eww thats pretty bad. It may be recoverable depending on whether the plastic is worn away from the rust or not.

First step is to clean all the rust off the ball - wire brush and wire wool, some coarse sandpaper if you have it. Clean it up as much as poss, then give it a good coating of grease. If you can get to the other side of the conrod (don't think you can with it in place tbh) then also clean out the plastic socket and grease that. Then, see if the plastic socket on the conrod will pop back on to the ball. It should take a lot of force - mole grips or water pump pliers are good to squeeze it back together.

If it pops together easily then chances are it'll just pop off again, in which case another assembly will be needed afaik. I'm not sure the parts are even listed separately tbh.

I've been wondering about remanufacturing these things using proper ball joints, but mine is in reasonable condition so not made any progress on that yet.
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