Undoing rusted brake pipe flare nut.
About a week ago I replaced all brake discs and pads on m8tes A8 getting ready for MOT. Doing that noticed that rear brake hoses does not look too good with cracks in outer layer and wiggling around changing discs and pads did not make them any better if you know what I mean. So we ordered new hoses as well.
Today I set to replace hose and got stuck on the first one. Flare nut from the pipe had a lot of rust on it and after cleaning up size measured 10.7mm down from original 11mm. Quick try with 11mm flare nut spanner showed that it will go over edges so I grind out 10mm regular spanner to bigger size and forced it on the nut but its rusted pretty solid and would not budge, feels like it will go over edges. Penetrating oils did not help. I was not to keen using blow torch in such a close proximity to fuel tank and hoses and paintwork. Not seeing much of a choice I made a heatshield from thin aluminium sheet to protect paintwork and fuel hoses and attacked with blow torch. Being cautious I probably did not heat it enough and after heating with following spray of Loctite Freeze&release still not moving. So I wrapped it in paper towel soaked in penetrating oil and left it overnight.
I have not gone over edges of nut yet but it looks like it is past the point where it can be undone with regular spanner so I will either attack it with vice grips or grind out 10mm flare nut spanner to bigger size and force on the nut to try and undo it tomorrow. If that fails I will have to cut the pipe and replace part of it but there is not much length accessible to work with.
Any body have any suggestions?
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Currently 8less
2011 Q7 S Line 3.0TDI, 2016 Tesla Model S 90D
8 history:
2006 A8 Sport 4.2TDI quattro SOLD,
1997 S8, reached end of life with gearbox failure
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