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D2 - Axles, Brakes, Suspension and Steering Brakes, Springs, shocks, steering racks, steering columns, suspension arms, wheel hubs etc.

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  #1  
Old 30th July 2011, 04:44 PM
gninnam gninnam is offline
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Default New disks and pads

Brake pad warning light came on a week ago so decided to change the pads.

Got them this morning from GSF and then set about changing them.
Decided that the discs have seen better days so bought a set of these.

OK - read all the previous posts about the bolts holding the calipers on and being a bitch to get off, but noticed that the caliper on the outside is held in with a couple of nuts - could I just undo these (they are like larger allen key style nuts - about 12 MM across I think).
If I could get this off, then the outside pads will just fall out and I'm sure the brake disk will also come off.

Should I do this??

Cheers
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Old 31st July 2011, 10:10 PM
motn motn is offline
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The disc won't come off with the carrier still surrounding it - you will have to tackle the very difficult carrier bolts!

I quickly realised human strength wouldn't get mine off, so I ended up using a breaker bar with the end touching the ground, then lowered the car so that the car's weight would undo the bolt.
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Old 1st August 2011, 09:19 AM
PsYcHe PsYcHe is offline
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Big spanner... Big Hammer on the bolts at the back

I assume the D2's similar, but the D3 caliper bolts go on at 190Nm (or big belt with a hammer).

Interestingly, the D3 rear disc will come off with the caliper mount still on.
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Old 1st August 2011, 09:58 AM
gninnam gninnam is offline
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Cheers guys.

Seeming that the pads have plenty of live left in them, I think I will avail myself of my friends garage when he comes back off his hols and use his more manly tools (if you know what I mean).
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Current cars:

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===========================

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1972 T2 Bay Window Camper (Slow)

Audi TT Mk1 225 - now with coil-overs and a 7inch touchscreen infotainment centre

2003 A8 Sport 4.2 (with ACC & LPG) (Feed up with all the issues so passed it on to a forum member)

2000 A8 FL QS 4.2 (with RNS-E - Nice) (Engine poorly so sold on to be brought back by someone who has the time)
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  #5  
Old 15th March 2012, 08:46 AM
graynada graynada is offline
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Can anyone confirm that the carrier bolts are 18mm? Just it's a non standard size and I don't want to tackle it with the wrong socket
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Old 15th March 2012, 08:49 AM
PsYcHe PsYcHe is offline
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I think they are from memory, though maybe 19s. And they usually need a good smack to get them off...

I usually do the bottom one first as it's easy to get to, then knock the caliper carrier a bit to loosen the top one off.
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Old 15th March 2012, 09:36 AM
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Dezzy Dezzy is offline
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Quote:
Originally Posted by graynada View Post
Can anyone confirm that the carrier bolts are 18mm? Just it's a non standard size and I don't want to tackle it with the wrong socket
They are definatly 18mm. I use a old ratchet and take a hammer to it. Just make sure you do them up tight enough
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Old 15th March 2012, 09:46 AM
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47p2 47p2 is offline
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A six sided socket is the best for this as it is less likely to slip and damage the head of the bolt.
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  #9  
Old 15th March 2012, 10:27 AM
graynada graynada is offline
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Thanks guys and I was thinking six sided socket might be best.
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Old 15th March 2012, 10:31 AM
PsYcHe PsYcHe is offline
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Or one of the big spanners from Halfords (not the staff!) to save your ratchet.
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