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D2 - Interior Seats, dashboards, plastics, ventilation everything inside the cabin

 
 
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Old 19th September 2013, 09:36 AM
HPsauce HPsauce is offline
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Join Date: Sep 2011
Location: Chilterns, almost over HS2!
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Quote:
Originally Posted by Adrian E View Post
I saw a post on Pistonheads yesterday of someone using a mini machine polisher in a drill with some car polish/cutting compound to remove the minor imperfections on some interior wood trim, which might work on mine.
Remember this is not wood, that could be disastrous!
IIRC when I fitted my Vavona door switch panels they looked like a painted thin metal sheet folded over the plastic moulding.

I just touched up scratches with lacquer and re-painted the dark door switch holes with matt black paint (not very well ).

Another minor point to note is to be careful of the lugs when removing the lower sections, which you do first. This is to avoid cracks or breaks.
IIRC the rear door has 2 main lugs that catch on the door panel, on the front and rear "upright" edges (plus lugs that intersect with the upper section near the screw fixings). And there's a set of smaller lugs on the top edge that pop open easily.
So to remove those you prise out gently along the bottom and up the sides until it release those 3 sides, then pop out the top lugs and wiggle it out horizontally to disconnect from the upper section.
Note that the bottom edge has no lugs at all, it's just an easy place to get a tool in and work it round to the lugs on the sides.

The front lower sections are similar but a bit trickier. One of the "upright" lugs is larger than the other, so the smaller one needs popping out first. If you buy new ones you'll hopefully see which way round it is first.

Once the lower sections are out and the 2 screws then exposed are removed the upper sections wiggle out fairly easily.
They are retained with big lugs on the cabin side and smaller metal clips on the outer edge. The easiest way to get them out is to lift and release the outer edge first, just by pushing up from below using the handgrip. Once tilted inwards they pretty much lift straight out.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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