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D3 - Body and Exterior Bumpers, bonnets, glass, trims - Everything outside

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  #1  
Old 15th January 2016, 03:42 PM
mattylondon mattylondon is offline
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Did you drive to Machine Mart without the rear bumper?
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Old 15th January 2016, 03:43 PM
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Originally Posted by mattylondon View Post
Did you drive to Machine Mart without the rear bumper?
Yup Needs must Matt!
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Old 15th January 2016, 03:44 PM
mattylondon mattylondon is offline
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:rofl: top man!
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Old 15th January 2016, 03:47 PM
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#they see me rooooollllin'
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Old 15th January 2016, 03:56 PM
mattylondon mattylondon is offline
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#they see me rooooollllin'
Excellent! Needs must indeed.
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Old 16th January 2016, 03:33 PM
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Boxed it off today, pretty much. Started this morning in -2°C, but thankfully dry









Just have a few wires to connect now. Had to stop as my hands were numb and it was starting to snow/then MORE rain. The Westfalia kit is a great bit of engineering. And having read about someone using a cordless drill to wind the worm gear to release/tighten the bumper I used mine on the slowest and lowest torque setting. Brilliant idea. All went back together well. Very nice to work on the D3s.
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Old 16th January 2016, 07:48 PM
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Good one John.
Wigan Machine Mart is just across the field from ours. If you need them again and are stuck for transport give me a shout. I'm not always available but if poss would be able to help if needed.
Had the afternoon in Southport and came home to a whiteout. Great fun first thing today spinning on ice, and now snow on top of it. I have just managed to light up the little yellow car symbol, the one with two squiggly lines under it.
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Old 17th January 2016, 06:08 AM
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The_Laird The_Laird is offline
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Quote:
Originally Posted by mattylondon View Post
Did you drive to Machine Mart without the rear bumper?
I've driven mine with no rear bumper when it's been in for repair and respray.
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Old 17th January 2016, 11:49 AM
NOR_KNet NOR_KNet is offline
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Nice job. Looks awesome.

I have the same westfalia kit laying in the basement for my 09 A8 4.2 TDI.

Did you cut the hole in the bumper yourself? Is there any marks on the inside of the bumper where to cut?

Did you have any problems regarding wiring?

Regards
Kenneth
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Old 17th January 2016, 04:13 PM
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Hi Kenneth.

Thanks mate. There are markings on the underside of the bumper to cut. And it's on the underside so you don't have to be super neat. I chopped it out and sanded the edges down.

I used these 2 videos from a guy on YouTube:

https://www.youtube.com/watch?v=QjeHKWNJoIk

https://www.youtube.com/watch?v=QjeHKWNJoIk

He is fitting a towbar to his A6, which is essentially the same process bar the worm gear mechanism that we also have on the D3.

This thread was useful too: http://www.audiworld.com/forums/a8-s...ence-part-1-a-

I didn't use the Westfalia electric kit, which would have simplified things, because of the costs. And my brother in law did most of the elctrical side of things, as that's not my forte.

I didn't need to remove all the boot trim, you do have to drop the rear silencers down, two bolts each and bend the heat shield out of the way a bit. The trickiest bit was making sure I didn't ruin trim, scratch the bumper and connectors. And getting the nuts on the underside of the car. Had to have the wife turn the bolt above (after I explained how a ratchet works) while I held the nut underneath.

It is a time consuming job. Prob took 6+ hours of wrenching, the same again to wire it in, cos we didn't use the Westfalia electric kit. The Westfalia kit is superior and will no doubt last forever, so if you already have it or can justify the £200 price I'd recommend it, as it almost plug and play.

Any other questions please feel free to ask. I haven't actually towed anything yet. But fingers crossed it's all wired in correctly.

John.
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Last edited by Johnmed; 17th January 2016 at 04:16 PM.
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