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D2 - Transmission Gearboxes, diffs, drive shafts.

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  #1  
Old 6th June 2015, 08:35 AM
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David's8 David's8 is offline
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Originally Posted by HPsauce View Post
David, I think it's the older 4-speed boxes you're thinking of.

If this is a 5-speed it could well be the "kill or cure" nature of the change on a 5-speed 5hp24A box.

Either way, it's worth getting the level checked/topped up (at the correct temperature) if that is feasible.
My mistake. Assumed it was PF and didnt look at the picture either.
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Old 6th June 2015, 08:37 AM
HPsauce HPsauce is offline
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It is PF, but they did have 5-speed boxes.
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Old 6th June 2015, 11:20 AM
oldnick oldnick is offline
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It is PF, but they did have 5-speed boxes.
when did PF change to 5 speed ?
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Old 6th June 2015, 11:26 AM
HPsauce HPsauce is offline
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Sorry, no idea, but mine (1998) was a 5-speed. IT would know for sure.
The change with FL was to put S mode in instead of the D432 selection (or was it D4321?).
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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Old 6th June 2015, 12:35 PM
ainarssems ainarssems is offline
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when did pf change to 5 speed ?
1997
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  #6  
Old 6th June 2015, 01:36 PM
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Thanks for all the replies. It's a 4.2l with a 5 speed box which has done about 130k miles. The mechanic said it was pretty mucky oil and filter in the box - it wasn't doing any of the limp mode thing before the oil was changed so sounds as though it was the level. Forgive my ignorance but what is a 'ZF approved' mechanic? I am near Hemel Hempstead - any recommendations?
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Old 6th June 2015, 01:53 PM
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ZF are the gearbox manufacturer - they have service centres, based around gearbox rebuild specialists, dotted around the country. Think there's one round Herts side of the M25 but don't know the details - will be on their web site though

The gearbox needs to be pretty cool before it is refilled/level checked. Think 10 minute drive to get there = 3 hours standing around waiting for it to cool down enough!

Car also needs to be perfectly level when refilled and the engine needs to be run and the gear selector moved through all positions manually with a 2 second plus pause between moves to make sure oil gets to all the right places (wheels don't need to be turning)

Gearbox oil temperature must be measured with a laptop plugged in to know it's OK.

Once all the movement through the gears is done the final topup can be done.

If they didn't get at least 8 litres of oil in there then it's probably low.

If they did and it's now slipping it should log fault codes.

It may be terminal at that mileage.....
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  #8  
Old 6th June 2015, 02:22 PM
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Thanks for that, most helpful. I got it back from the mechanic on Thursday so didn't drive it much, but have had to come over to Newport today. Have been using tiptronic and it didn't cut out on the way over - need to get home tonight though... Am I going to completely screw it by driving it?
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