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Old 7th November 2010, 09:53 PM
r8dream r8dream is offline
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Join Date: May 2009
Location: london
Posts: 120
Default Audi 's Alusil 4.2 Engine Rebuild Resources part 1 and 2

when audi's futuristic glass cylinder bore fails,(or why to change your oil every 5000 miles not 20000). part 1, website links.

full oem 100 page recon manual (2.6mb)(not to be done in your backyard,thou i might try)
http://www.electrosil.com.au/KS.pdf

oem block design(yes it's rocket science)
http://www.kspg.com/fileadmin/media/...sil_audi_e.pdf

more kolbenschmidt info in german though
http://www.schule-bw.de/schularten/b...s_und_Auto.pdf

new oem honing tips(squeaking noises when using drill?)
http://www.ms-motor-service.com/xima...022_en_web.pdf

honing paste(diamond paste ,what else cuts glass)
http://www.ms-motor-service.com/xima...018_en_web.pdf

oem tips for honing (polishing the glass)
http://www.ms-motor-service.com/xima...018_en_web.pdf

oem tools for honing (only pages 29-34)
http://www.ms-motor-service.com/down...931-02_WEB.pdf

piston damages(don't keep driving while misfiring)
http://www.ms-motor-service.com/xima..._leseprobe.pdf

why oil consumption(change your oil more)
http://www.ms-motor-service.com/xima..._leseprobe.pdf

why cylinder bore problems
http://wardsautoworld.com/ar/auto_bo...rybodys_ideas/

nikasil and alusil defined
http://www.aera.org/ep/downloads/ep4/EP10-2008_18.pdf

sunnen honing techniques
http://www.aera.org/ep/downloads/ep2...2008_20-26.pdf

sunnen honing equipment
http://www.sunnen.com/graphics/asset...4ccd4d8c9d.pdf

best uk bore finisher, capricorn
http://www.capricorngroup.net/upload...ldMagazine.pdf

best racing cylinder liner companies ,capricorn, la sleeve, darton.
http://www.capricorngroup.net/upload...Technology.pdf

race engine technology mag. spyker lemans audi 4.2 s8 racing engine
http://forums.quattroworld.com/a8/msgs/36760.phtml

audi self study program for 4.2 40 valve belt drive engine part 1 and 2, english available by pm.
http://www.volkspage.net/technik/ssp/ssp/SSP_217_d1.PDF
http://www.volkspage.net/technik/ssp/ssp/SSP_217_d2.PDF

audi 4.2 fsi rs4 self study program
http://www.volkspage.net/technik/ssp/ssp/SSP_377.pdf

audi rs6 4.2tt ssp
http://audi.service-bg.com/articles/...44-audirs6.pdf



links for part 2 below

audi v8 rods available off the shelf.
http://www.rosten-performance.com/pa...audi_v8_motors
http://www.pureperformancemotorsport...products_id=40
http://www.034motorsport.com/engine-...2kggtrrglqktk5
http://jhmotorsports.com/shop/catalo...6893561f6cea0f
http://vastperformance.com/shop/inde...85392714e59be9
http://www.intengineering.com/Integr...17378-1-2.html

schrick camshafts for the chain drive 4.2 40v in the s4, 2 different profiles
http://www.avl-schrick.com/dat/MK/Sc...202009%20D.pdf

http://www.euroring.com/products/
http://www.woessner-kolben.de/
http://www.bobistheoilguy.com/forums...1173767&page=1
http://www.lindseyracing.com/LR/Parts/ENGINES944T.html
http://www.lnengineering.com/whynickies.html
http://www.944enhancement.com/html/e...machining.html
http://www.racersedge-inc.com/
mrc rs6 4.2tt 700hp
http://www.youtube.com/watch?v=1M-37ED5oMY
alusil machining video
http://www.youtube.com/watch?v=-ek5qv8Nmg0
audi/Volvo 5 cylinder block 720hp r8 v10 5.2 fsi head? on fire
http://www.youtube.com/watch?v=df-yU-g6ljE
dart heads block 2000hp
http://www.youtube.com/watch?v=89kqqHPb9bc
http://www.mt-llc.com/About/about.html
http://www.eurospecsport.com/product...l-engines.html
http://www.sunnen.com/default.aspx
http://www.jepistons.com/Default.aspx
all s4 4.2 motor failures list
http://www.audizine.com/forum/showth...pdate-10-13-10
http://www.worldcastings.com/product...rt-blocks.html
http://www.dartheads.com/products/engine-blocks
http://www.larryspower.com/engine/Darton_Volvo.html
all qualified alusil machine shops/rebuilders in germany
http://www.amz.de/fileadmin/epaper/a...sl/pdf/126.pdf
all machine shops/garages with alusil experience in the uk
Capricorn-group
Turner engineering lingfield
Boost performance
Headshopukltdwarrington.co.uk
W drake bradford
Sps engines
Gosnay’s engineering romford



notes for rebuild are here http://forum.a8parts.co.uk/showthread.php?t=2290

Last edited by r8dream; 20th May 2013 at 03:20 PM. Reason: add part 2 links
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