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D2 - Transmission Gearboxes, diffs, drive shafts.

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  #1  
Old 6th June 2013, 08:28 PM
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Default Great MOD for D2: Transmission undertray + wheel arches side panels from diesel car

It is possible to retrofit D2 with transmission undertray from diesel car.
Why it's great? Because car becomes even more quieter and because of
much better rust protection. Look under your car and compare your engine
sump and your gearbox sump. Well, the gearbox sump is much more rusty
than engine sump. That is because road dirt sands it and salt is eating in.

Diesel cars had a benefit of separate under tray for gearbox, which is also
soundproofed. Their standard engine undertray is equally padded with
sound insulation material.

Diesel cars are also equipped with additional slash guards/sound insulation
shields that completely isolate wheel arch area from engine bay. These plastic
parts create closed perimeter between standard plastic wheel liners and engine
undertray. We only have holes for drive shafts and steering rack. Everything
else is covered by spastic and soundproofing padded materials. Benefits are
sound and dirt insulation of engine bay.

Key elements of things to retrofit are highlighted on the picture.
Everything is available from Audi or from German eBay if you want used parts.



Here are some low quality pictures.
I didn't remove wheels this time to make proper photographs
of wheel arch side panels, but here we go:

Both front and rear undertrays from diesel car are installed:



Weird picture of front wheel arch where we can see pastic panel completely
covering area which is usually open on petrol engine cars and a single hole
for drive shaft. Will do better picture later when I remove the wheel for a need.
Not publishing any parts at this stage as ordering them via ETKA is bleeding obvious.

If you're seriously interested in installing this kit please let me know and I'll provide more detail.

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  #2  
Old 6th June 2013, 08:38 PM
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Default

Here's how gearbox undertray looks like. We need to cut rear peninsulas a bit
as cats on petrol and diesel cars are a bit different in terms of geometry.

Engine undertray is also completely covered with the same padding material.

Suspension system for undertrays is very thought through and reliable.

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Last edited by notorious; 6th June 2013 at 08:48 PM.
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  #3  
Old 4th October 2013, 11:07 AM
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Just realised I was posting in wrong thread. I found the part numbers on VagCat
gearbox undertray (apparently 2 versions):
19 4D0863823BK
sound deadener rear / 6 cylinder: diesel eng.
(19) 4D0863823BL
sound deadener rear / 8 cylinder: diesel eng.

Undertray bracket (will the existing one work?)
2 4D0863844A
retainer / sound deadener / otto engine
(2) 4D0863844F
retainer / sound deadener / also use: *>>4D-1-010000 4D0 260 778 N 901 752 03 / diesel eng.

Other coverings:
20 4D0863187A
cover for jointed shaft left / diesel eng.
21 4D0863188A
cover for jointed shaft right / diesel eng.
(21) 4D0863188C
cover for jointed shaft / rework if necessary right / 8 cylinder: diesel eng.
22 4D0863197B
seal (self-adhesivel) 140X37X2 /
23 4D0863200B
covering / only for: right /
24 4D1864309A
cover for engine compartment / tie rod left / diesel eng.
(25) 4D1864310A
cover for engine compartment / tie rod right / diesel eng.
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  #4  
Old 6th December 2013, 11:07 AM
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notorious notorious is offline
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>> Weird picture of front wheel arch where we can see pastic panel completely
>> covering area which is usually open on petrol engine cars and a single hole
>> for drive shaft. Will do better picture later when I remove the wheel for a need.

Removed wheel today to change aircon drier and made better pictures:



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  #5  
Old 6th December 2013, 12:31 PM
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A complete protective surround for gearbox.
nice!
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