After replacing my B&O center dash speaker in this thread here:
http://forum.a8parts.co.uk/showthread.php?t=6402 I didnt want to put the original mesh back as it was discoloured and quite awful:
My second problem is that picking up a spare mesh is not that easy. The B&O one is significantly smaller than the regular A8 one, so finding a breaker with one, and in good condition, and carefully removed was not going to be easy:
Interestingly though, the B&O one looks to be literally sawn off from a regular mesh, rather than specially made, so a quick pit stop at a8parts for a regular one which they had in stock and the job could commence
Using an old duvet to protect the mesh I attemped the line them up and draw pencil lines to govern where the cut was going to go:
But with such an irregular profile, it was tricky to really get the measure, so intead decided to use the hexagonal shapes on the underside as guidance, and using the old B&O mesh as a template just lined up the hack saw cutting the hexagons exactly where they were on the old one.
A few strokes and dusted it off to sanity check we're on the right track:
and we plough on gently, and eventually we're through:
and for quality control, here is the fresh offcut, offered up to the old B&O mesh and I think you'll agree its a mighty close fit..
I then dusted off the edges by hand, pressing any loose bits of mesh back down to create a flush edge. I avoided filing as it would probably make more mess than it tidied.
So, repeat on the other side obviously..... and voila
So, offer it back into place on the dashboard, sliding it in first to meet the windscreen then pushing down the edge flush with the dash
And pop the B&O covers back on - Note the covers do overlap the mesh slightly, so the precision with which the mesh is cut is maybe not vital, it seems the speaker cover was designed to cover up the cut basically...
Looking so much better already:
And the tweeter cover at the other side:
And the finished result, which I'm really pleased with:
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