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D2 - Transmission Gearboxes, diffs, drive shafts.

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  #1  
Old 24th March 2017, 03:16 PM
MikkiJayne MikkiJayne is offline
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Yes it does, otherwise the back wheels will try to turn at a different speed to the front ones and the Torsen will explode

D2 and C5 diffs are the same so loads of options. The heatsink from the RS6 diff will even fit if we're getting ambitious
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Old 24th March 2017, 03:24 PM
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Goran Goran is offline
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Good to know. So the final drive gearing for the rear wheels happens in the gearbox+diff together, but for the front wheels its all inside the gearbox.
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Old 24th March 2017, 03:48 PM
MikkiJayne MikkiJayne is offline
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Yeah basically. The gearbox output shaft drives the outer case of the Torsen. The inner gears of the Torsen then drive two outputs - one front, and one rear. The front output goes through a set of gears to shift it sideways and reverse its direction, and then it goes forward to drive the front diff inside the gearbox casing. The rear output goes straight out of the back and hooks up to the propshaft and rear diff. Because both front and rear diffs are being driven at the same speed they both have exactly the same ratios, abeit packaged slightly differently

This diagram shows the concept well. Its of a DSG unit, but the principle is the same for all Audi AWD (longitudinal) gearboxes (manual or auto). The Torsen is shown in red on the bottom right.



For completeness, the A3 and TT transverse setups are completely different.

Oh, here is a rather odd mirror-image of the 5HP24A which shows it too:


Last edited by MikkiJayne; 24th March 2017 at 03:56 PM.
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Old 24th March 2017, 04:23 PM
HPsauce HPsauce is offline
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Any clearer?
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