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D2 - Everything else Anything that doesnt fit elsewhere

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  #1  
Old 19th September 2012, 08:46 PM
HPsauce HPsauce is offline
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Default Boot lid grommets

Now there's an exciting subject!
The wiring from the body that sits alongside the boot hinge mechanism goes though a largish (25mm?) hole to enter the boot lid and has a protective grommet that snugly fits the metal. There's one each side and they appear to be moulded on to the wiring at an angle - roughly 45 degrees - to fit properly.

My nearside one, which has 2 cables through it (I think the very thin one is the GPS aerial) is fine. But the offside one (which carries a single thick cable) has hardened and fallen to pieces.

I've sort of "bodged" a solution with a suitable large grommet - cutting a hole in it for the cable and a slit on one side to slide it over the cable. After liberal application of duct tape it sits quite snugly.

But is there a more elegant solution apart from presumably replacing that whole cable loom with its moulded-on grommet? That is seems OTT in the extreme.
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2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #2  
Old 19th September 2012, 08:53 PM
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Architex_mA8tey Architex_mA8tey is offline
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get a 2nd hand grommet from a8 parts, slit it and super glue it back together when its in place
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Old 20th September 2012, 07:40 AM
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Also, the large 'cable' is likely the vacuum pipe that actuates the boot lock mechanism.....

Concur with Neil - slit, slide on and glue
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Old 20th September 2012, 08:47 AM
HPsauce HPsauce is offline
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Ah, vacuum pipe, that makes sense.

The other one, where it comes out of the body is also quite hard but isn't subject to any movement stress so I guess will survive a fair while yet.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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Old 20th September 2012, 08:58 AM
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Quote:
Originally Posted by HPsauce View Post
The other one, where it comes out of the body is also quite hard but isn't subject to any movement stress so I guess will survive a fair while yet.
I hope so too!
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Old 20th September 2012, 09:04 AM
HPsauce HPsauce is offline
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The vacuum pipe, now I've looked at it, seems to be a very solid construction so I'm not at all worried about it getting damaged by my temporary fix. It seems to be a similar spec (maybe a bit slimmer) to the hose on my Karcher pressure washer!
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #7  
Old 22nd September 2012, 03:28 PM
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Spotted the same problem with mine today, except mine has issues with the other end. The big grommet where the thick pipe enters the main body of the car is falling apart, and I don't know how long its been like it.

With the rain forecast for the coming week, and no immediate fix I have done the best I can to stop water ingress into the back right area just above the light cluster. I'll make a more permanent repair next weekend, until then lets hope for as little rain as possible.
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2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
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Old 22nd September 2012, 03:43 PM
HPsauce HPsauce is offline
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Sounds like we could do a deal with A8 parts.
They strip out a good boot airline, carefully slit and remove the 2 grommets and send us 1 each.
It looks like they're probably identical, but best to get the right one just in case.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #9  
Old 22nd September 2012, 05:42 PM
mannyo mannyo is offline
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I've gone in with the Duck tape for now, hopefully waterproof. When I affect a better repair, I only hope the paint does not come off with the tape. My 8 has seen a lot of additional paint in its time, although the current paintwork dates back to 2003.
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2004 A4 1.8T Sport Cabriolet, 89K Miles
Past
2004 D3 A8 3.7 Quattro, Xenon, Bose, Blinds, Solar Sunroof, TV, ACC, phone and almost every option. 168K miles rising slowly
with retrofit AMI and DVB-T in place of Analogue
2003 Volvo S60 D5 SE Manual, 197K miles.
2001 D2 A8 3.7 QS, Bi-Xenon, Bose, Blinds, Electric Everything, retrofitted RNS-D, 191K Miles
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  #10  
Old 22nd September 2012, 06:05 PM
HPsauce HPsauce is offline
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I luckily had a grommet of the right diameter, though not as sturdy.
Cut it to fit reasonably round the pipe and used plenty of silver duct tape to secure and seal.
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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