View Single Post
  #1  
Old 16th February 2021, 09:49 AM
steamship's Avatar
steamship steamship is offline
Senior Member
 
Join Date: Jun 2013
Location: Londonderry, Northern Ireland
Posts: 2,955
Default Boot Lock Failure - Removal and Repair

The following instructions on the repair of the boot lid locking mechanism is the work of Michaela/MikkiJayne/D2 Doctor and is a single post extract from one of her threads. I've posted it as a separate thread to make it easier to find.

------------------------------------------------------------------

Also fixed the boot lock since it was seized completely solid

Removed via the door for for the light cluster



Disassembled the main body







The lock barrel was completely seized in the housing. Lots of WD40 and wiggling and it finally came free.



Crusty!



Started removing the tumblers





All disassembled. It took about half an hour cleaning schmutz out of the barrel with an assortment of pokey tools, degreaser and compressed air before the little door would close again!



Cleaned all the tumblers up



Reassembled prior to re-greasing



Going back together







You can see the cam which operates the central locking here via these two microswitches



All back together and ready to put back in

__________________
2001 A8 D2 FL 3.7 Q - LPG Conversion, Engine: AKC, Gearbox:FBB, Colour:LY5X Aqua Blue pearl effect, Interior:WJ light beige/dark beige valcona leather with burr walnut inserts

My DIY jobs - Replaced alarm horn, Replaced Coolant Temp sensor, Updated RNS-D firmware, Installed Reversing Camera and Digital TV, Dashcam Installation, Retrofitted Rear Blinds, Auto-Dimming Rear View Mirror, Chrome Boot Struts

Sold! 2008 S8 D3 5.2 V10 - Engine: BSM, Gearbox:KLW, Colour:LY7F Suzuka Grey Pearl Effect, Interior:Black/Black with Silver/Black valcona leather with carbon atlas inserts, Bang & Olufsen, Heated windscreen, Soft-close doors, TV, DAB, AMI, Quad Zone, Auto Boot, Auto dim Mirrors, Keyless entry, PDC with rearview camera, AFS II Headlights

My DIY jobs - Fan Jet Windscreen Washers, Retrofitted Electric Side Blinds
Reply With Quote