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  #1  
Old 30th March 2019, 09:42 PM
MikkiJayne MikkiJayne is offline
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Default What was in the workshop last week? Stephen's black Final Edition

I'm a bit late on this one since I just ran out of energy to do the thread while I was doing the car.

Stephen (Tintin) brought down his gorgeous black FE for a few jobs, namely fitting a Milltek exhaust, doing cam belt, engine service and tensioner pads, and a bit of interior fettling.

This is the task list:



The first challenge though was opening the bonnet, as the cable had snapped! With that done, I then set about removing 3 litres of rain water from the rain tray due to blocked drains.



In the process the sucky tool pulled out all sorts of gunge!



The usual build up of leaves and schmutz



Definitely something wrong here!



Someone has been in here before as the clips were all broken and the cables all routed the wrong way





A8parts supplied a replacement cable and I routed it the correct way

New cable ties in the wing



fixed in place with the proper fitting





Now on to the actual work
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  #2  
Old 30th March 2019, 09:50 PM
MikkiJayne MikkiJayne is offline
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The passenger seat thigh bolster had come adrift





The seam which holds the leather to the base had just popped out so simple to fix with the seat out of the car



Remove two circlips and the thigh bolster slides off its mounting rails for easier access





Tuck the seam back in to the slot





Done



All back together



Someone had butchered the dash panels I didn't have time to fix this so I'll get this on the second visit.



As there had been a fair bit of water ingress I removed all the seats so I could run the dehumidifier inside while I was doing the mechanical work. It was also easier to clean and condition the luscious red leather while it was out of the car



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  #3  
Old 31st March 2019, 12:05 AM
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steamship steamship is offline
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Quote:
Originally Posted by MikkiJayne View Post
Someone had butchered the dash panels I didn't have time to fix this so I'll get this on the second visit.
I've had this on my D2. I think some people just rip off these panels, and then find out afterwards how they're attached.

Looking forward to seeing Herman in all his red glory.
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Sold! 2008 S8 D3 5.2 V10 - Engine: BSM, Gearbox:KLW, Colour:LY7F Suzuka Grey Pearl Effect, Interior:Black/Black with Silver/Black valcona leather with carbon atlas inserts, Bang & Olufsen, Heated windscreen, Soft-close doors, TV, DAB, AMI, Quad Zone, Auto Boot, Auto dim Mirrors, Keyless entry, PDC with rearview camera, AFS II Headlights

My DIY jobs - Fan Jet Windscreen Washers, Retrofitted Electric Side Blinds
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  #4  
Old 31st March 2019, 08:44 PM
MikkiJayne MikkiJayne is offline
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Quote:
Originally Posted by steamship View Post
I've had this on my D2. I think some people just rip off these panels, and then find out afterwards how they're attached.
The perpetrator of this mess actually stuck the broken part to the back of the panel with masking tape for someone else to fix later

Next job - find out why the ECU won't communicate with VCDS. No continuity between the body harness and ecu connector...







Well, there's your problem! I unwrapped the engine harness and this wire just broke when I touched it.



Look at the bulges in the insulation! This wire, somehow, has corroded from the inside out. These bulges are all along its length apart from an inch at either end, so the water hasn't got in from the ends. It's been absorbed through the PVC jacket, but only this wire! All the others are perfectly fine



Cut out the bad wire and spliced in a new piece







Comms re-established, I wrapped the harness up again and put it all back to bed

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  #5  
Old 31st March 2019, 09:11 PM
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Good grief thats in a state loads of problems there!

Excellent work
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  #6  
Old 31st March 2019, 09:27 PM
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Well done Doctor

Good fix
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  #7  
Old 31st March 2019, 09:38 PM
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RICKY D RICKY D is offline
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I’m in awe of your work MJ.

Another great thread
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  #8  
Old 1st April 2019, 12:07 AM
H-M3 H-M3 is offline
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Someone knows their SH##! Sorry that’s the only way I could express.
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  #9  
Old 1st April 2019, 06:35 AM
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We all love these posts.
Not all of us may comment but we all love them. Especially when our own cars have been in this situation.
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Future work on "Red Dwarf": Fridge, solar sunroof, radio-controlled clock, interior and exterior dimming mirrors, Alcantara headlining/pillars/rear shelf, rear US outer lights, passenger memory seat, rear electric (lumbar and headrest) heated seats, Servotronic.
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Current:
2002 A8 D2 S8 FE - "Red Dwarf" - Misano Red - Platinum/Silver Interior, PDC, Sat Nav Plus with BOSE and hidden Dension Bluetooth, Multi-changer, Heated Front Seats, Bi-Xenons, FE Wheels, Phone Prep with Nokia 6210, Detachable Towbar, Rear Blinds, S8 plate but no other optional extras
1st Place Winner - A8Parts Annual UK Meet 2018
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2nd Place Winner - A8-Freunde Annual German Meet 2019
2002 A8L D2 with a factory fitted S8 engine and drivetrain - "Evergreen" - Irish Green Pearl (TBC) - magnolia leather seats with magnolia door cards/door trims, magnolia leather head-lining, extended leather pack 3 (dark green leather dash, upper door cards, steering wheel, lower dash, centre tunnel and rear parcel shelf), factory black external trim (in lieu of chrome), self-levelling suspension, Servotronic, Brembo brakes, "gullideckel" / "man-hole cover" / "pie-plate" 8Jx18 polished 10-hole design wheels typically seen on the W12, Park Distance Control, heated windscreen, multifunction steering wheel, Vavona burl (burr-walnut) wood inserts with cream/magnolia door switch trims, phone preparation to the front with Nokia 6091 phone, phone preparation to the rear with Nokia 6091 phone on the central rear console, third phone preparation in the rear centre console, rear blinds, rear headrest release feature, rear electric heated seats with lumbar and recline function (the rear passenger seat has the facility to move the front passenger seat forward), BOSE audio, Rear Screen Entertainment (RSE) with dual factory fitted Alpine screens, integrated DVD player (under the centre of the rear bench with 4 DVD storage slots) and two remote controls (the controls and inputs for the RSE are in the rear centre console and the screens can operate independently of each other,) factory supplied leather headrest covers to hide the rear screens, rear vanity mirrors (standard A8L), dark green rear wedge footrests with cream piping, front passenger memory seat, dark green floor carpeting and mats – piped in cream, rear slumber pillows for the headrests, integrated fridge with integrated tumblers inside the rear centre headrest bar compartment, solar roof, auto-dimming interior and exterior mirrors, factory driver’s seat fire extinguisher, tire pressure monitoring system, first aid kit, 12 V socket in the boot, TRACKER, derestricted – top speed is 155mph plus
2007 A6 Allroad C6 3.0TDI Quattro - Highland Green (Audi Exclusive Colour) - Cream leather interior with Wood, Advanced MMI, Keyless, Bose, Advanced PDC, Sunroof, Heated Memory Seats, Adaptive Xenons, Adaptive Air Suspension, Servotronic

Previous (went to good homes):
2002 A8 D2 2.8 Quattro Sport - "Big Red" - Tornado Red (Special Order) - Twist Interior, PDC, Passenger Memory Seats, Symphony II with BOSE, Heated Front Seats, Bi-Xenons, Auto-dimming Mirrors, 20" FE Wheels, Servotronic Steering
2002 A8 D2 2.8 Quattro Sport - Aqua Blue Pearl - Twist Interior, PDC, Sat Nav Plus with BOSE, Multi-changer, Heated Front Seats, Bi-Xenons, Auto-dimming Mirrors, Avus Wheels

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  #10  
Old 1st April 2019, 09:03 PM
MikkiJayne MikkiJayne is offline
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On to the tensioner pads. Front end off and locking tools in.



Removed the coil packs and wiring harness to get access to the cam covers



Started on the passenger side



Whenever I'm working on an engine with the belt off I cable-tie the locking bar to the cams so they can't move. The passenger side has a habit of jumping round 15 degrees when you're not watching!



Spotless inside This engine has been dealer-serviced to this point and fed almost exclusively on V-power or Momentum fuel and it obviously likes it. I've never seen an engine this clean inside (apart from my brand new one).



Still an oily mess on the outside though



New pads in place



Ready for the cover to go back on with a new gasket



That side done





Even in a spotless engine, the pads are still worn - the #1 cause of premature engine failure in D2s. Shown above the pad, the #2 cause - the hydraulic belt tensioner.

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