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  #41  
Old 16th August 2021, 02:19 AM
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27litres 27litres is offline
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Quote:
Originally Posted by MikkiJayne View Post
and then the new timing belt kit

Looks quite different to the FL timing belt arrangement!
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  #42  
Old 17th August 2021, 09:35 PM
MikkiJayne MikkiJayne is offline
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Its a similar concept, but in the 32V the timing belt is driving the oil pump (lower left) so the belt routing is a bit longer than the 40V which has the oil pump driven from the crank.

The wheels are back from refurb:



Nearly finished cleaning











Tunnel before



and after





The stud by the power cables broke off as usual



Drill a hole



and fit a rivnut



This stud gets in the way of removing the servotronic rack but conveniently broke off when I removed the plastic nut, which is actually a bonus



Drill it out



and fit a rivnut again. This one protrudes in to the raintray so its a blind rivnut rather than the open type, and bedded down on seam sealer





The PS fluid has got in to the seam sealer here and dissolved it



Fish out all the sticky stuff with a pokey tool



Fill in with new seam sealer



Plotting to fit an FL upper brace so that I can also fit a brake block. Given that the PF S8 has the same brakes as the A8 I think it definitely needs all the braking help it can get, and the HP2 calipers with a brake block is a decent enough system.



The ESP return hose is in the way so I will fit an FL hose here

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  #43  
Old 17th August 2021, 09:59 PM
tintin tintin is offline
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Nice wheel refurb - but 245/40s, not 45s?
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  #44  
Old 18th August 2021, 06:48 AM
MikkiJayne MikkiJayne is offline
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Yeah. I only spotted it while I was stacking them up after they came back from refurb and was wondering why the four contis were smaller than the dunlop spare I didn't even spot it while I was applying the tyre dressing.

Its frustrating because these are only a couple of years old and barely half worn so I wasn't expecting to have to change them, but they're not right and so will be coming off. If I find a buyer before its finished then they get to choose what tyres go on. If not, I'll fit something I like.

Last edited by MikkiJayne; 18th August 2021 at 06:52 AM.
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  #45  
Old 18th August 2021, 06:13 PM
strummagnet strummagnet is offline
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Quote:
Originally Posted by MikkiJayne View Post

Nearly finished cleaning




Superb finish. Do the PF cars get an extra dollop of paint in the engine bay?
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  #46  
Old 18th August 2021, 06:56 PM
MikkiJayne MikkiJayne is offline
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PF and FL1 are lacquered in the engine bay so come up much better than FL2s which aren't.
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  #47  
Old 18th August 2021, 08:25 PM
MikkiJayne MikkiJayne is offline
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How to fit a brake block to a PF...

Don't need this for a start - its not doing anything and in the way



The ESP return hose is also in the way. Interestingly that goes from the front of the reservoir straight to the rear chamber which was unexpected. Of course having just filled it with fresh fluid I now have to remove most of it Never mind. Its not expensive.



Remove this connection and the one from the hardline on the other side, being careful not to spill any fluid on the nice clean paint!



FL hose on the top, PF on the bottom. The PF hose is just a bit of plain clutch hose, whereas the FL is deliberately moulded to clear all the stuff in the way, such as the brace.



With the hose and superfluous bracket removed there's room for the brace hardware



Test fit with a brake block





Clamp in place to mark the holes



This is the rivnut tool. It'll set up to M12 without a problem.



Five of six rivnuts in place, but the last one is blocked by the bonnet switch. This bracket is to the far left of the frame on the FL, clearly moved so they could get tool access to insert the rivnut.



This one will need to be set the old-school way. The nut in the middle compresses the rivnut against the larger nut at the left, allowing it to be set with spanners in a much smaller space than the big tool needs



Hold the bolt and the large nut with two spanners while tightening the small nut with the 3rd spanner



Done



ESP hose back on



Proper clearance now



Bolted in place with the brake block





Brackets left in place but the bar is removed as it needs to be out to replace the wiring harness when the engine goes back in. The inner bolt for the bar is still a little tight on the bonnet switch, but its not like the bar comes out very often so it won't be a problem





I've never seen this done before, and these parts are only listed for the FL so this might be the first PF with an upper brace and brake block?
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  #48  
Old 19th August 2021, 10:38 AM
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steamship steamship is offline
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Quote:
Originally Posted by MikkiJayne View Post
Five of six rivnuts in place, but the last one is blocked by the bonnet switch. This bracket is to the far left of the frame on the FL, clearly moved so they could get tool access to insert the rivnut.

This one will need to be set the old-school way. The nut in the middle compresses the rivnut against the larger nut at the left, allowing it to be set with spanners in a much smaller space than the big tool needs

Hold the bolt and the large nut with two spanners while tightening the small nut with the 3rd spanner

Done
More attention to detail. Most mechanics would just bend the switch bracket out of the way to use the rivnut tool. As for the spanners, are you tri-dextrous?
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  #49  
Old 19th August 2021, 11:12 AM
MikkiJayne MikkiJayne is offline
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Quote:
Originally Posted by steamship View Post
More attention to detail. Most mechanics would just bend the switch bracket out of the way to use the rivnut tool. As for the spanners, are you tri-dextrous?
It didn't even occur to me to bend the bracket

If you get the orientation of the bolt and larger nut right then both those spanners can be held with one hand while tightening the smaller nut with the other
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  #50  
Old 20th August 2021, 08:06 PM
MikkiJayne MikkiJayne is offline
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More rivnuts This is what remains of the screw holding the airbox trim



grind the stump down so I can get a drill on it



Drill out the bolt and the top bit of the rivnut



Remove the rivnut



Ta dah!



One in the front of the wing for the front bit of the same trim
(yes, I did change the bolt for a not-rusty one )



and one over by the header tank for that cover

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