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D2 - Interior Seats, dashboards, plastics, ventilation everything inside the cabin |
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After recently bunging up my botang's, replacing my ECU box seal/cover and (hopefully) ridding myself of all other sources of water ingress, I just couldn't bring myself to refit the manky, water-damaged footwell relay cover, so I started looking at ways to replace it.
I've always felt that the choice of materials for this cover, essentially foam-backed compressed cardboard, was pretty poor, so I didn't even bother looking into replacing it with a new one. So I decided to make one ... This was my original cover, a bit minging but in good enough shape to act as a template: After hunting around for suitable material, with ideal criteria such as inexpensive, lightweight, waterproof, insulating, fire/heat resistant and easy to cut, I settled on 10mm 'tile backer board': http://www.ebay.co.uk/itm/221471642769 This particular board was made by Nassboards: http://www.nassboards.co.uk/Insulation-Boards-10-x-10mm Using spray-mount adhesive, I added a thin (about 1-2mm) black foam rubber sheet to both sides then, using the original board as a template, cut it to shape using a knife. As a finishing touch, I added some 12mm wide foam rubber tape around the edge: https://www.amazon.co.uk/gp/product/B00XH8XXBK/ This was the end result, which I'm quite pleased with ... (I added the penny washers to prevent the screws from damaging the foam backing).
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Mark ------------------------------------------------------ 2002 FE S8 Ebony Black Pearl ------------------------------------------------------ ------------------------------------------------------ Cars Owned: The Tesla Era: 2020 Model S Performance Ludicrous+ (present) (Black, with all black premium interior and carbon fibre décor, 21" sonic carbon twin turbine wheels and FSD capability) The Audi Era: '97 A8 4.2 (Ming Blue) --> '96 A8 4.2 QS (Dark Green) --> '02 FE S8 (present) The Citroen Era: '84 BX 1.6 RS --> '89 BX 1.9 DTR Turbo --> '94 XM 2.0L Turbo --> '96 XM 2.0L Turbo Exclusive --> '00 Xantia Activa 2.0L Turbo The Banger Era: '76 1.2L Lada VAZ-2101 (Ruski Fiat 124) --> '80 1.7L Morris Ital HL, finished in Ermine White and Rust Last edited by moltuae; 23rd May 2016 at 10:20 AM. |
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