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D2 - Common Faults Quick links to all known common faults and their solutions

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  #11  
Old 9th December 2020, 01:30 PM
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steamship steamship is offline
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Regarding the aircon drains (the orange ones), check out the following page for a detailed set of instructions, including photos. There are also photos of the drains in the plenum chamber and wheel arch.

http://www.audipages.com/Tech_Articl...tordrains.html

I've also added that link into my previous response above.

Extreme care should be taken with the sunroof drains especially if using an airline in them.
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My DIY jobs - Replaced alarm horn, Replaced Coolant Temp sensor, Updated RNS-D firmware, Installed Reversing Camera and Digital TV, Dashcam Installation, Retrofitted Rear Blinds, Auto-Dimming Rear View Mirror, Chrome Boot Struts

Sold! 2008 S8 D3 5.2 V10 - Engine: BSM, Gearbox:KLW, Colour:LY7F Suzuka Grey Pearl Effect, Interior:Black/Black with Silver/Black valcona leather with carbon atlas inserts, Bang & Olufsen, Heated windscreen, Soft-close doors, TV, DAB, AMI, Quad Zone, Auto Boot, Auto dim Mirrors, Keyless entry, PDC with rearview camera, AFS II Headlights

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  #12  
Old 9th December 2020, 01:36 PM
HPsauce HPsauce is offline
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BUT remember the Audipages are for Left Hand drive.
The transmission tunnel trim fixings are NOT exactly mirrored in RHD cars.

And as I think both Sean and I have noted above, it's just as easy to take the orange drain units out completely, clean them thoroughly, trim the ends (optional) and reinsert.
A garage may prefer the air line option though.
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!

Last edited by HPsauce; 9th December 2020 at 01:40 PM.
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  #13  
Old 10th December 2020, 01:33 PM
strummagnet strummagnet is offline
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Quote:
Originally Posted by HPsauce View Post
BUT remember the Audipages are for Left Hand drive.
The transmission tunnel trim fixings are NOT exactly mirrored in RHD cars.

And as I think both Sean and I have noted above, it's just as easy to take the orange drain units out completely, clean them thoroughly, trim the ends (optional) and reinsert.
A garage may prefer the air line option though.
Just jumping in here: I found the easiest way to clear the plenum drains was from the side (under the wheel arch) and from below by removing the flexible 'cross cap' and using a drain cleaner: https://www.screwfix.com/p/rothenber...il-1-32m/65766

As for the orange AC drains, I ended up using a hole cutter and cutting out a hole in the tunnel panel adjacent to the drain position for ease of access. I get away with it as the trim is black and you can only see the access point if you crouch down at the door. I also trimmed the ends... seems over-engineered to me.
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  #14  
Old 10th December 2020, 01:40 PM
HPsauce HPsauce is offline
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Quote:
Originally Posted by strummagnet View Post
Just jumping in here: I found the easiest way to clear the plenum drains was from the side (under the wheel arch) and from below by removing the flexible 'cross cap' and using a drain cleaner: https://www.screwfix.com/p/rothenber...il-1-32m/65766
Are you sure that wasn't the front aircon drains? Or the little high-level drains under the bonnet near the wings, often just opened up totally.
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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  #15  
Old 10th December 2020, 01:49 PM
strummagnet strummagnet is offline
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Quote:
Originally Posted by HPsauce View Post
Are you sure that wasn't the front aircon drains? Or the little high-level drains under the bonnet near the wings, often just opened up totally.
No, its the big plenum drain. As attached (unless I am getting in a twist). You can get to it through a panel high up under the wheel arch and also from below (with a bit of jiggling). Bear in mind mine is a V6 2.8 motor so maybe it is different with you 'bigger boys'?
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  #16  
Old 11th December 2020, 01:56 PM
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Here's a photo of the plenum drains, which was taken when my gearbox was 'poorly'. It seems rather popular on Google Photos for some reason.

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  #17  
Old 12th December 2020, 11:05 AM
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Quote:
Originally Posted by steamship View Post
7. Small drains under bonnet, either side close to the wing panels.
- About two inches long and exit at the back of the wheel arch. Location and image as follows:


Where exactly are these? I just can’t see them
Do I have to remove anything to see them?

I just wanna grab them and pull them out!!

Incidentally, i have the car back and supposedly the drains are all clear now.
But i wanna AT LEAST be able to see where those rubber teats above are because i sure as hell can’t find them...
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  #18  
Old 12th December 2020, 12:09 PM
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The_Laird The_Laird is offline
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They are high up in the wheel arch, towards the rear of the arch. If you put the car on full lock and get a decent torch, you’ll see them easily. Unless, of course, they’ve already been removed - but then you can see the hole. No need to remove anything.
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  #19  
Old 12th December 2020, 12:38 PM
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steamship steamship is offline
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Quote:
Originally Posted by Green Goblin View Post
Where exactly are these?
If you check the link I provided in post #11 above and search for the term 'Checking the Engine Compartment Drains', the next two photos show exactly where they.

EDIT: Better still, here's the photo:
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2001 A8 D2 FL 3.7 Q - LPG Conversion, Engine: AKC, Gearbox:FBB, Colour:LY5X Aqua Blue pearl effect, Interior:WJ light beige/dark beige valcona leather with burr walnut inserts

My DIY jobs - Replaced alarm horn, Replaced Coolant Temp sensor, Updated RNS-D firmware, Installed Reversing Camera and Digital TV, Dashcam Installation, Retrofitted Rear Blinds, Auto-Dimming Rear View Mirror, Chrome Boot Struts

Sold! 2008 S8 D3 5.2 V10 - Engine: BSM, Gearbox:KLW, Colour:LY7F Suzuka Grey Pearl Effect, Interior:Black/Black with Silver/Black valcona leather with carbon atlas inserts, Bang & Olufsen, Heated windscreen, Soft-close doors, TV, DAB, AMI, Quad Zone, Auto Boot, Auto dim Mirrors, Keyless entry, PDC with rearview camera, AFS II Headlights

My DIY jobs - Fan Jet Windscreen Washers, Retrofitted Electric Side Blinds

Last edited by steamship; 12th December 2020 at 12:39 PM. Reason: Photo added
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  #20  
Old 20th December 2020, 08:39 PM
Audifan Audifan is offline
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Quote:
Originally Posted by steamship View Post
List of drains and water ingress points (please copy and add/expand/explain):
3. Sunroof drains
- Four in total, one at each corner of sunroof frame. Plastic tubing is very pliable so extreme care when cleaning these out. Front ones exit at the base of the A-pillar (you can see them when you open the door), and the rear ones exit just in front of the back wheel. Illustration of layout as follows:

Who is the idiot that decided it is a good idea to have the front sunroof drains above the door hinge?! For a premium luxury car that was a STUPID idea!

Any tips on clearing out the rear sunroof drains if you don't have shop air to blow the lines clear?
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