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Old 8th December 2016, 03:03 PM
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Adrian E Adrian E is offline
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Originally Posted by ainarssems View Post
I find that that error is always in ABS unless you press brake pedal after switching on ignition. So try that- switch ignition on, press and release brake, connect VCDS and scan ABS for fault codes, brake switch error should not be there.
That's weird - never had to do that with mine? Maybe it's a PF thing?
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Old 8th December 2016, 04:12 PM
MikkiJayne MikkiJayne is offline
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Originally Posted by Adrian E View Post
That's weird - never had to do that with mine? Maybe it's a PF thing?
You might be right there - I've never noticed it on mine (FL) before the switch broke, but the Titanic (PF) did seem to behave like that even after a new switch. I'll try it in a bit
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Old 8th December 2016, 06:28 PM
MikkiJayne MikkiJayne is offline
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Mostly normal service resumed

When I fitted the replacement brake switch I got it in the perfectly wrong position (yes, there is such a thing!). It has two contacts - one normally open (for the brake lights), and one normally closed (for the ECUs). The ECUs expect to see both contacts change together so they know the switch is working. I'd managed to get it in just the wrong position so the normally open was open, but just enough pressure on it for the normally closed to also be open! The ECUs knew something was up so all got in a grump Wound the switch in another half turn and everything is fine now - no codes, and enough oomph from stationary to wake up the ESP I wish I'd figured this out before towing the FE home Steamship - that could well be your issue too?

Curiously the cruise control still isn't working, despite the ECU seeing all the switch contacts operating, which is odd. Need to do a bit more digging on that.

No brake switch error code on power-up either, so that must be a PF thing
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Old 8th December 2016, 06:31 PM
HPsauce HPsauce is offline
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Originally Posted by MikkiJayne View Post
No brake switch error code on power-up either, so that must be a PF thing
Pretty sure I get it on my FL. Must check sometime.
Maybe my brake switch is faulty too.....
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2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!
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Old 9th December 2016, 09:24 AM
HPsauce HPsauce is offline
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Originally Posted by HPsauce View Post
Pretty sure I get it on my FL.
But no, I don't!
It was actually very difficult to get into the drivers seat and NOT put my foot on the brake pedal, but I managed it.
Did a VCDS scan and no errors, so I guess it really is a PF issue.

To repeat NO ERRORS. After nearly 4 years of niggling behaviour and the infamous 01119 error. Best Christmas present for a long time.
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2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!

Last edited by HPsauce; 9th December 2016 at 09:31 AM.
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Old 8th December 2016, 09:24 PM
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Originally Posted by MikkiJayne View Post
When I fitted the replacement brake switch I got it in the perfectly wrong position (yes, there is such a thing!). It has two contacts - one normally open (for the brake lights), and one normally closed (for the ECUs). The ECUs expect to see both contacts change together so they know the switch is working. I'd managed to get it in just the wrong position so the normally open was open, but just enough pressure on it for the normally closed to also be open! The ECUs knew something was up so all got in a grump Wound the switch in another half turn and everything is fine now - no codes, and enough oomph from stationary to wake up the ESP I wish I'd figured this out before towing the FE home Steamship - that could well be your issue too?
Sounds like something I'll have to try. Question is, how did you test their open/close positions? Was it using VCDS, and if so, how, or just using a multimeter across the terminals?
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Old 8th December 2016, 09:58 PM
MikkiJayne MikkiJayne is offline
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I discovered it with a multimeter so since it was already in there adjusted it until it was right also using the meter, but you can see it in Engine measuring block 66 in VCDS too. Mine was only showing one bit changing when I pressed the pedal where there should be two. Once I'd wound it in half a turn both bits changed and everything was happy.
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Old 9th December 2016, 09:29 AM
HPsauce HPsauce is offline
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Originally Posted by MikkiJayne View Post
I discovered it with a multimeter so since it was already in there adjusted it until it was right also using the meter, but you can see it in Engine measuring block 66 in VCDS too. Mine was only showing one bit changing when I pressed the pedal where there should be two.
Just tried that with VCDS. The switch was showing a value of 1000 when untouched.
A VERY LIGHT touch on the pedal (engine off) would change it to 1010 but the slightest bit more and it went to 1011.
That sequence could be reversed by lifting off very carefully.

With the engine running and servo operating it was just about possible to replicate the two stages with great care. But in practice they were near-simultaneous, and I'm sure that on the road they would be.

Does anyone know what those two switches are supposed to do when set correctly, i.e. are they meant to be very slightly apart and if so which way round?
__________________
2003 D2 FL S8. Irish Green Pearl/Beige. Solar sunroof, auto-dim mirrors, electric rear seat functions and extended leather. Ski hatch retrofit. Aftermarket reversing camera. DVB-T and XCarlink now removed as redundant.
2016 Volvo V40 T5 Cross Country (4WD) with ALL the toys including adaptive cruise etc. etc. Osmium Grey with Blonde/Charcoal leather interior. Polestar performance "optimisation". (Even rarer than a D2 S8!) Oh, and a brand new engine at just under 30,000 miles on the factory one!
Finally: gone, but not forgotten.....
1998 D2 PF S8. Agate Grey/Platinum. Every option (I think) except electric rear seats, Tiptronic steering wheel, ski hatch, towbar & dimming door mirrors.
e.g. Cruise control, NavPlus/TV, Bose, GSM, Xenons, Solar roof, Parking sensors, Alcantara/leather everywhere of course. (internal dimming mirror added later)
1998 (very early) Ford Focus 1.8 Zetec; ABS/TCS, Heated screen/mirrors, Aircon. Added Auto-dim mirror, Leather seats, Trip computer, Cruise control, OEM Ford SatNav with CD changer.
And before that a lot of Rover 800s, a few oddities, a lovely Triumph Dolomite 1850HL with Overdrive and way back in my schooldays an Austin Seven aka Mini 850!

Last edited by HPsauce; 9th December 2016 at 09:32 AM.
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Old 9th December 2016, 11:25 AM
MikkiJayne MikkiJayne is offline
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Thats exactly what mine does now its adjusted properly. One set of contacts acts a mm or so before the other. I think this is deliberate so that the ECUs know whether you're pressing the pedal or letting it go, the same as the TCU knows which direction the F125 is moving.
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Old 9th December 2016, 03:42 PM
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Quote:
Originally Posted by MikkiJayne View Post
I discovered it with a multimeter so since it was already in there adjusted it until it was right also using the meter, but you can see it in Engine measuring block 66 in VCDS too. Mine was only showing one bit changing when I pressed the pedal where there should be two. Once I'd wound it in half a turn both bits changed and everything was happy.
Quote:
Originally Posted by HPsauce View Post
Just tried that with VCDS. The switch was showing a value of 1000 when untouched.
A VERY LIGHT touch on the pedal (engine off) would change it to 1010 but the slightest bit more and it went to 1011.
That sequence could be reversed by lifting off very carefully.

With the engine running and servo operating it was just about possible to replicate the two stages with great care. But in practice they were near-simultaneous, and I'm sure that on the road they would be.

Does anyone know what those two switches are supposed to do when set correctly, i.e. are they meant to be very slightly apart and if so which way round?
Thanks very much to both of you. I thought I was being clever when I replaced mine, by measuring how far the old one had been screwed into place. When I did the VCDS scan today, I was getting the 1010 with very little movement, but didn't get the 1011 until I pressed it much further. When I had the engine running, I was getting 1010 all the time. I lifted the pedal with my foot and it went back to 1000. That would explain why the ECUs aren't giving me full power after a gradual braking to a halt. The pedal is not releasing 100%.

Anyway, gave it a full turn, connected up and tried again. 1010 with the slightest touch and 1011 shortly after. With the engine running, same results. Haven't been out in the car yet, but just reversing it round to the front of the house felt so much freer than before.
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2001 A8 D2 FL 3.7 Q - LPG Conversion, Engine: AKC, Gearbox:FBB, Colour:LY5X Aqua Blue pearl effect, Interior:WJ light beige/dark beige valcona leather with burr walnut inserts

My DIY jobs - Replaced alarm horn, Replaced Coolant Temp sensor, Updated RNS-D firmware, Installed Reversing Camera and Digital TV, Dashcam Installation, Retrofitted Rear Blinds, Auto-Dimming Rear View Mirror, Chrome Boot Struts

Sold! 2008 S8 D3 5.2 V10 - Engine: BSM, Gearbox:KLW, Colour:LY7F Suzuka Grey Pearl Effect, Interior:Black/Black with Silver/Black valcona leather with carbon atlas inserts, Bang & Olufsen, Heated windscreen, Soft-close doors, TV, DAB, AMI, Quad Zone, Auto Boot, Auto dim Mirrors, Keyless entry, PDC with rearview camera, AFS II Headlights

My DIY jobs - Fan Jet Windscreen Washers, Retrofitted Electric Side Blinds
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